Tag Archives: wire cable pulley

China high quality Copper Wire Drawing Machine Wire Guide Cable Roller Aluminum Pulley Ceramic Coating crankshaft pulley

Product Description

Detailed Photos

Ceramic Coating aluminum pulley

Detailed Product Description:
Aluminium body, surface with chrome ceramic coating
2. High hardness
3. Excellent wear resistance
4. Long service life
The ceramic coating aluminum pulley made of aluminum with enameled equipment is easy deformation and the sprayed ceramic coating is failure because of its thin edge and light weight while being sprayed with ceramic rod gun by plasma sprayed facility. Therefore, our company has introduced the whole sets of detonation spraying equipment system.
Specialized for Enameling machine pulleys, the heating to the piece is less during the explosion process but can obtain better high density coating and stronger adhesion.

Any dimensions can be customized according to customers drawings.

Product Description

Material base/ bone: Aluminum
Surface Finish Chrome oxide Coated (Ceramic coated)
Surface roughness  Ra 0.4 
Thickness of Coating: 0.4mm   single side after grinding. 
Hardness of Coating:  Hv 1300 (HRC 65°  above )
Surface porosity   < 1%
Surface bonding strength  > 89-90 Mpa
Craft: flame spraying gun
Coating feature:  Excellent wear resistance   fit for making cooper wire,   stainless wire with Φ0.02   – 0.05
Equippment Supersonic equipment(HVOF),flame powder spray equipment
Drawing  Customs provide technical drawing 
Certification ISO9001
Sample Lead time From 3 days to 5 days upon receipt of sample charge
Delivery Lead time 7-15 days after full deposit received
Manufaturer Yes
Origin Place Made in china
Customizable Yes (all measure material  as customer requipment)

 

Packaging & Shipping

Company Profile

KIM CHEN INDUSTRY INTL LIMITED was founded in 2001, It is located in HangZhou City.

We specialize in the manufacture and RD of the component which is used in coil of wire and tension systems, textile machinery and electrical industry Precision Ceramics, automatic lathe products, precision machining manufacturing and water jet technology. Our company has more than 100 employees, of which nearly 20 technical staff.

With a strong technical force, professional processing equipment, we devote ourselves and development of the component which is used in coil of wire. We have accumulated rich processing experience in the Deep-processing of the super-hard alloy, Crystal Gem and Precision Ceramic. Our technology is improving day by day…We can be tailored to customer specifications of the various nozzles. Various products have been widely used in various types of electronics, machinery, textile and other equipment, its excellent performance and the reliable quality has fully met the international standards; One of the parts of precision grinding technology and quality standards even more than the international peer level.

After a few years development of the coil winding tension system and the production of the 2 series of 10multiple specifications tensioner, after the listing of products, we gain customer recognition with an annual output-5, 000 sets. At the same time we are exploring the development of new industrial categories, through the introduction of advanced international machine tool equipment, we have a certain production scale in the field of automatic lathe products, therefore we have the ability to undertake all types of non-standard nut (column), posts and large quantities of shaft processing with the stable and reliable product quality.

We manufacture only No Lead Green Products to protect our environment in order to fulfill our moral responsibility as a member of this earth.

We always adhere to quality first, technology first, service first, customer first to pragmatic, scientific management, innovation and integrity, excellence, management philosophy. The company not only selling products all over the country and exported to Southeast Asia, the Middle East, Europe and more than 20 countries and regions. In the companys leadership and staff of the joint efforts of the rapid development of the gold honesty CHINAMFG INDUSTRY INTL LIMITED. Sincerely hope to strong technical advantage, advanced management, quality performance and perfect after-sales service and work closely with customers home and abroad hand in hand, create brilliant future!

Continuous Development and Conscious Operation is our long term goal. We hope to develop properous collaboration with you in the future.

Certifications

Our Advantages

1:Nice Price with Nice Quality
2:Fast and best serive
3:Fast Delivery 
4: Professional Experierence 
5:Strong and Good package

FAQ

1.Q:Are you a factory or trading company?
A:We are a professional manufacturer.

2.Q:Where is your factory located?
A:Our factory is located in HangZhou, ZheJiang Province.

3.Q:How can I get a sample to test your quality?
A:The sample is available,for more detail, welcome to talk with us.

4.Q:How about your payment method?
A:TT,Paypal ,Online

5.Q:When can you deliver the goods?
A:If stock available, we can deliver it within 2 days. If not, that would be 5-7 working days after confirm the order.

6.Q:Does your company accept OEM or ODM production?
A:Yes, we are experienced in operating OEM & ODM, just send the detailed requirements.

7:Q: How about the delivery method?
Goods are usually shipped by air or sea via DHL,UPS,FEDEX,TNT. If you have a warehouse in China, we can also deliver the goods to your warehouse.

8:Q: What is your main product?
A: We are support one-stop winding parts,for more product, demand, welcome to send inquiry and contact us ,thank you .

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Pulley Sizes: Customized
Manufacturing Process: Coating
Material: Alloy
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

roller pulley

How do you select the right roller pulley configuration for a specific material handling task?

Selecting the right roller pulley configuration for a specific material handling task involves considering several factors to ensure optimal performance and efficiency. Here are the key steps in the selection process:

  1. Identify Material Characteristics: Begin by understanding the characteristics of the materials being handled. Consider factors such as weight, size, shape, fragility, and surface properties. For example, heavy or bulky materials may require roller pulleys with higher load capacities, while fragile items may necessitate the use of cushioned or impact-resistant rollers.
  2. Determine Conveyor Layout: Evaluate the layout and configuration of the conveyor system. Take into account factors such as straight sections, curves, inclines, declines, or any specific requirements for diverting or merging materials. Different roller pulley types, such as tapered rollers or grooved rollers, may be needed to accommodate specific layout features and ensure smooth material flow.
  3. Consider Operational Environment: Assess the operational environment in which the roller pulleys will be used. Take into account factors such as temperature, humidity, presence of dust or debris, and exposure to corrosive substances. Some environments may require roller pulleys with special coatings or materials to withstand harsh conditions and prevent damage or premature wear.
  4. Calculate Load Capacity and Speed: Determine the load capacity and desired speed of the conveyor system. This involves considering the weight and volume of the materials being transported, as well as the desired throughput. Select roller pulleys that can handle the anticipated load while maintaining efficient operation and preventing excessive wear.
  5. Consider Special Requirements: Assess any special requirements or constraints specific to the material handling task. For example, if the task involves strict hygiene standards, roller pulleys made of materials suitable for cleanroom environments may be necessary. If noise reduction is a concern, selecting roller pulleys with noise-dampening features can be beneficial.
  6. Consult Manufacturer Guidelines: Consult the guidelines and recommendations provided by roller pulley manufacturers. They often provide technical specifications, load capacity charts, and application guidelines for different roller pulley configurations. Manufacturers can offer valuable insights and expertise in selecting the most suitable roller pulleys for specific material handling tasks.

By following these steps and considering the specific requirements of the material handling task, it becomes possible to select the right roller pulley configuration. This ensures optimal performance, longevity, and efficiency in material handling operations.

roller pulley

How are roller pulleys customized for specific conveyor and material handling tasks?

Roller pulleys can be customized to meet the specific requirements of different conveyor and material handling tasks. Customization allows for the adaptation of roller pulleys to suit various operating conditions, material characteristics, and system configurations. Here are some common ways in which roller pulleys are customized:

  • Roller Material and Surface Coatings: Depending on the type of materials being handled, roller pulleys can be customized with specific materials and surface coatings. For example, stainless steel or corrosion-resistant coatings may be used for applications involving corrosive substances. Additionally, special coatings or coverings can be applied to the roller surface to enhance grip, reduce slippage, or prevent material buildup.
  • Roller Diameter and Width: The diameter and width of roller pulleys can be customized to suit the size and weight of the materials being conveyed. Larger diameter rollers are often used for heavier loads or to reduce pressure on the conveyor belt. Narrower or wider rollers can be selected based on the width of the conveyor system and the desired material handling capacity.
  • Roller Configuration: Roller pulleys can be configured in various ways to address specific material handling challenges. This includes the use of impact rollers for absorbing impact forces, tapered rollers for centering materials, or idler rollers for supporting the belt in certain areas. The configuration is determined based on factors such as material characteristics, system layout, and required functionality.
  • Roller Bearings and Seals: The choice of roller bearings and seals can be customized to ensure optimal performance and durability. Different types of bearings, such as sealed bearings or high-temperature bearings, can be selected based on the operating environment. Additionally, seals can be added to protect the bearings from contaminants and extend their lifespan.
  • Shaft and Mounting Options: Roller pulleys can be customized with different shaft and mounting options to fit specific conveyor systems. This includes variations in shaft diameter, length, and end treatments. Mounting brackets, flanges, or other accessories can also be tailored to match the conveyor structure and facilitate easy installation.

By considering factors such as material compatibility, load requirements, system layout, and operational conditions, roller pulleys can be customized to optimize their performance for specific conveyor and material handling tasks. Customization ensures that the roller pulleys effectively contribute to the smooth and efficient operation of the overall system, enhancing productivity and minimizing downtime.

roller pulley

How does a roller pulley assist in the smooth movement of materials on conveyors?

A roller pulley plays a crucial role in facilitating the smooth movement of materials on conveyors. It is a specialized component that is typically installed at the ends of a conveyor belt. The roller pulley consists of a cylindrical drum, often made of steel or other durable materials, with a central axle that allows it to rotate freely.

When materials are placed on the conveyor belt, the roller pulleys provide support and enable the belt to move along a predetermined path. As the conveyor belt moves, the roller pulleys rotate, causing the belt to advance and carry the materials with it.

There are several key ways in which roller pulleys assist in ensuring the smooth movement of materials:

  1. Reduced friction: Roller pulleys are designed to minimize friction between the conveyor belt and the pulley surface. This is achieved through the use of smooth, low-friction materials and proper lubrication. By reducing friction, the roller pulleys help to prevent excessive wear and tear on the belt, allowing it to move more easily.
  2. Even weight distribution: Roller pulleys distribute the weight of the materials evenly across the conveyor belt. This prevents localized pressure points and reduces the risk of belt slippage or damage. The rotating motion of the roller pulleys also helps to disperse the load, ensuring that the materials are carried smoothly along the entire length of the conveyor.
  3. Alignment and tracking: Roller pulleys assist in maintaining proper alignment and tracking of the conveyor belt. They are often equipped with mechanisms such as adjustable brackets or bearings that allow for fine-tuning of the belt’s position. This helps to prevent the belt from veering off course or becoming misaligned, which could lead to operational issues and material spillage.
  4. Tension control: Roller pulleys are sometimes used in conjunction with tensioning devices to ensure the optimal tension of the conveyor belt. Proper tensioning is essential for preventing slippage and maintaining consistent movement. The roller pulleys, combined with tensioning mechanisms, help to keep the belt taut and stable, contributing to smooth material transport.

In summary, roller pulleys are indispensable components in conveyor systems, providing support, reducing friction, facilitating even weight distribution, maintaining alignment, and assisting in tension control. By enabling the smooth movement of materials, roller pulleys contribute to the efficiency and reliability of conveyor-based operations.

China high quality Copper Wire Drawing Machine Wire Guide Cable Roller Aluminum Pulley Ceramic Coating   crankshaft pulley	China high quality Copper Wire Drawing Machine Wire Guide Cable Roller Aluminum Pulley Ceramic Coating   crankshaft pulley
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