China Standard Stainless Steel Conveyor Rollers Conveyor Idler Roller for Conveyor Pulley Belt System wholesaler

Product Description

stainless steel conveyor rollers conveyor idler roller for conveyor pulley belt system
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
Rolls do the most important work in a rolling mill. They constitute a very important component of the running cost of the rolling mill. Hence, it is necessary that optimum performance is obtained from the rolls. Rolls come in a wide variety of sizes, the smallest roll weighs only a few kilograms, the heaviest around 250 tons a piece, and the variety of grades used is also wide, from ductile iron (spheroidal graphite iron) to tungsten carbide, covering all kinds of tool steels and special steels, used only for rolls. Roll properties include blend of hardness and strength as well as resistance to thermal cracking, shock loading, and wear.

Product Name Conveyor Pulley
Size Customized
Color Customized
Technology Forging
Surface Treament Paint Spraying, Grind Machining, Heat Treatment
Material Alloy steel, Carbon steel, Carburizing steel, Quenched and Tempered steel
Inspection Chemical Composition Test, Ultrasonic Test, Penetration Test, Radiographic Test, Magnetic Test, Tensile Strength Test, Impact
Test, Hardness Test, Dimension Test
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

Chemical Component

C Si Mn Cr Ni Mo HS Mpa
0.50-0.60 ≤0.40 0.50-0.80 0.50-0.80 1.40-1.80 0.15-0.30 55-58 ≥1200
0.40-0.47 0.40-0.70 0.40-0.60 1.50-2.00 0.80-1.20 0.80-1.20 54-56 ≥1200
0.32-0.42 0.80-1.20 ≤0.40 4.50-5.50 1.60-2.40 2.00    
0.35-0.45 0.80-1.20 0.25-0.70 3.00-3.75        

Company Profile
HangZhou CHINAMFG Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CHINAMFG and pusher-type CHINAMFG full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
 

4.Q: How to test your quality?

A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.

Material: Steel
Application: Chemical Industry, Mining Transport
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Parallel Conveyor Idler
Transport Package: Standard Packing

roller pulley

Can roller pulleys be retrofitted into existing conveyor systems for improvements?

Yes, roller pulleys can be retrofitted into existing conveyor systems to achieve various improvements. Retrofitting roller pulleys offers several benefits and can address specific operational challenges. Here are some ways in which retrofitting roller pulleys can enhance existing conveyor systems:

  • Improved Performance: Retrofitting roller pulleys can improve the overall performance of the conveyor system. By upgrading to modern roller pulleys with advanced features, such as low rolling resistance, improved load distribution, or specialized coatings, the system can achieve better material handling, increased throughput, and reduced energy consumption.
  • Enhanced Efficiency: Retrofitting roller pulleys can enhance the efficiency of the conveyor system. By replacing worn-out or outdated rollers with new ones, the system can operate more smoothly and reliably. Roller pulleys with precision bearings, reduced friction, or self-cleaning capabilities can minimize material jams, reduce maintenance requirements, and optimize the overall efficiency of material handling processes.
  • Noise Reduction: Roller pulleys with noise-dampening features can be retrofitted to reduce the noise levels generated by the conveyor system. This is particularly beneficial in environments where noise reduction is a priority, such as warehouses located near residential areas or workplaces where a quieter atmosphere is desired.
  • Increased Durability: Retrofitting roller pulleys can enhance the durability and longevity of the conveyor system. Upgrading to roller pulleys made from more robust materials or featuring improved corrosion resistance can extend the lifespan of the equipment, reducing the frequency of replacements and minimizing downtime due to maintenance or repairs.
  • Compatibility with Upgrades: Retrofitting roller pulleys allows for compatibility with other upgrades or modifications to the conveyor system. For example, if the system is being upgraded with automation technologies, such as robotics or AGVs, roller pulleys can be retrofitted to ensure seamless integration and precise material handling between the conveyor system and the automated equipment.
  • Cost-Effective Solution: Retrofitting roller pulleys is often a cost-effective solution compared to replacing the entire conveyor system. By selectively upgrading critical components, such as the roller pulleys, operators can achieve significant improvements in performance and efficiency while avoiding the expense of a complete system replacement.

Before retrofitting roller pulleys, it is essential to assess the compatibility of the existing conveyor system and ensure that the retrofitted components meet the specific requirements and constraints of the operation. Consulting with roller pulley manufacturers or industry experts can provide valuable guidance in selecting the appropriate roller pulleys and executing a successful retrofitting process.

roller pulley

What role do roller pulleys play in controlling the direction and flow of materials?

Roller pulleys play a crucial role in controlling the direction and flow of materials in conveyor systems. They contribute to the efficient and reliable movement of materials along the desired path. Here’s how roller pulleys accomplish this:

  • Change of Direction: Roller pulleys are used to change the direction of the conveyor belt, allowing materials to move along curved or angled paths. By using a combination of different-sized roller pulleys and carefully designed conveyor geometry, materials can be smoothly redirected as needed.
  • Belt Tension and Tracking: Roller pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys, also known as snub or take-up pulleys, are used to apply tension to the belt, ensuring it remains properly aligned and taut. Tracking pulleys, such as crowned or V-shaped pulleys, assist in keeping the belt centered and preventing it from drifting off-course.
  • Controlled Material Flow: The arrangement and spacing of roller pulleys influence the material flow on the conveyor belt. By strategically positioning rollers, it is possible to create gentle inclines or declines, control the speed of material movement, and prevent material accumulation or blockages.
  • Impact and Damage Reduction: Roller pulleys, particularly impact rollers, help absorb the impact of heavy or sharp-edged materials as they land on the conveyor belt. They cushion the impact, reducing the risk of belt damage and extending its lifespan. Roller pulleys also minimize friction between the belt and the pulley surface, reducing wear and tear on the belt and maintaining its integrity.
  • Material Centering and Stabilization: Certain roller pulley designs, such as tapered rollers, assist in centering and stabilizing materials on the conveyor belt. Tapered rollers gradually guide materials towards the center of the belt, preventing them from veering off-course or getting stuck along the edges.

Overall, roller pulleys are essential components in controlling the direction and flow of materials in conveyor systems. They enable smooth changes in direction, maintain belt tension and tracking, control material flow, reduce impact and damage, and assist in material centering and stabilization. By utilizing the appropriate roller pulleys and optimizing their configuration, conveyor systems can effectively transport materials along desired paths with precision and reliability.

roller pulley

What types of rollers are typically used with roller pulleys?

Various types of rollers are commonly used in conjunction with roller pulleys to ensure the smooth movement of materials on conveyors. The specific type of roller selected depends on factors such as the application requirements, conveyor design, and the nature of the materials being transported. Here are some commonly used types of rollers:

  • Gravity Rollers: Gravity rollers are simple and cost-effective rollers that rely on gravity to move materials along the conveyor. They are typically made of metal or plastic and have a series of cylindrical rollers mounted on a frame. Gravity rollers are often used in applications where materials are relatively lightweight and can be easily transported using the force of gravity.
  • Drive Rollers: Drive rollers, also known as motorized rollers or power rollers, are equipped with integrated motors or driveshafts. These rollers provide the driving force to move the conveyor belt. Drive rollers are commonly used in powered conveyor systems where precise control over the movement of materials is required.
  • Idler Rollers: Idler rollers are passive rollers that support the weight of the conveyor belt and the materials being transported. They are often used in combination with drive rollers or gravity rollers to provide additional support and help maintain proper belt tension. Idler rollers are available in various configurations, including troughed idlers, flat idlers, and impact idlers, depending on the specific application.
  • Return Rollers: Return rollers are positioned beneath the conveyor belt to support the return side of the belt. They help maintain proper belt alignment and tension while the belt is returning back to the loading point. Return rollers are typically designed to minimize friction and ensure smooth belt operation.
  • Tapered Rollers: Tapered rollers are conical-shaped rollers that are used in applications where materials need to be redirected or centered on the conveyor belt. The tapering design allows for smooth transitions and prevents materials from veering off the intended path.
  • Impact Rollers: Impact rollers are specifically designed to absorb and cushion the impact of heavy or sharp-edged materials on the conveyor belt. They help protect the belt and extend its lifespan by reducing the stress and damage caused by impact loading.

These are just a few examples of the types of rollers that are commonly used with roller pulleys. The selection of the appropriate roller type depends on various factors such as the specific application, conveyor system design, and the characteristics of the materials being conveyed.

China Standard Stainless Steel Conveyor Rollers Conveyor Idler Roller for Conveyor Pulley Belt System   wholesaler China Standard Stainless Steel Conveyor Rollers Conveyor Idler Roller for Conveyor Pulley Belt System   wholesaler
editor by CX