China Hot selling Alloy Steel Single/Double Wheel Roller System Small Rope Flat Pulley belt pulley

Product Description

Product Description

Zinc Alloy Die Casting Double Pulley with Swivel Zinc alloy Zinc Plated

Labor-Saving Double Wheel Ring Crane Pulley With Shackle is Widely Used in American, Asian as well as the Mid East.  It is 1 kind of most popular Cable Pulley Block all over the world.  The size is from 375mm-845mm. NOTE *Special marks can be made according to customers’ requirments. *Special package can be made according to customers’ requirements. *We also offer steel wire rope, wire rope thimble, wire rope sleeve, high quality Chains, connecting link, eye ling hook, eye self locking hook, master link, master link assembly, welded master link, welded master link assembly, CHINAMFG link, etc.

 

Product Parameters

Zinc Alloy Die Casting Double Pulley with Swivel Zinc alloy Zinc Plated

 

ART NO. SIZE/inch ROPE DIA/mm N.W./kg/100pcs
HYR12-19701 3/4 1/8 4.0
HYR12-19702 3/4 3/16 4.8
HYR12-19703 1 1/4 8.0
HYR12-19704 1-1/2 5/16 17.0
HYR12-19705 1-1/2 3/8 17.5

 

Certifications

Packaging & Shipping

Payment Term

Exhibition

Our Factory

Established in 1984 with a focus on rigging hardware, chain, wire rope sling and assembly fabrication, CHINAMFG MACHINERY CO.LTD.has evolved to become a full service supplier in distributing steel wire ropes, lifting slings, and rigging hardware to serve our clients needs in the Oil and Gas, Crane and Rigging,Stevedoring, Marine and General Construction industries. Besides we are also dealing with fasteners and other construction products to meet the requirements from our customers in this line.
Our brands CHINAMFG has earned highly reputation from our customers all over the world. Our clients have appreciated our time tested maxim of delivering products and services with honesty and integrity and in return it is our clients which have made possible the growth of our Company to the level it is today. In order to meet the growth of our customer needs we have recently acquired a larger more modern warehouse and production facilities, updated and expanded our range of wire rope assembly production equipment, increased and broadened our already comprehensive inventory, and expanded our sales and fabrication departments, with competent and reliable wire rope professionals.

By entering our web site you will be given an idea of our stock range of products, which we feel is a good balance of the items most frequently requested by our Clients. Kindly note that there are numerous products and services that are not shown at this time, so if you do not see the product you are looking for on the site, please contact our sales office directly.We will be adding even more products, product features, safety and technical information to the site, in the very near future.

HONYUAN people warmly welcomed your visit to our factory and discuss face to face, thank You!

Shipping Cost:

Estimated freight per unit.



To be negotiated
Certification: CE, ISO
Manufacturing Process: Die Casting
Material: Alloy
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

roller pulley

How do you select the right roller pulley configuration for a specific material handling task?

Selecting the right roller pulley configuration for a specific material handling task involves considering several factors to ensure optimal performance and efficiency. Here are the key steps in the selection process:

  1. Identify Material Characteristics: Begin by understanding the characteristics of the materials being handled. Consider factors such as weight, size, shape, fragility, and surface properties. For example, heavy or bulky materials may require roller pulleys with higher load capacities, while fragile items may necessitate the use of cushioned or impact-resistant rollers.
  2. Determine Conveyor Layout: Evaluate the layout and configuration of the conveyor system. Take into account factors such as straight sections, curves, inclines, declines, or any specific requirements for diverting or merging materials. Different roller pulley types, such as tapered rollers or grooved rollers, may be needed to accommodate specific layout features and ensure smooth material flow.
  3. Consider Operational Environment: Assess the operational environment in which the roller pulleys will be used. Take into account factors such as temperature, humidity, presence of dust or debris, and exposure to corrosive substances. Some environments may require roller pulleys with special coatings or materials to withstand harsh conditions and prevent damage or premature wear.
  4. Calculate Load Capacity and Speed: Determine the load capacity and desired speed of the conveyor system. This involves considering the weight and volume of the materials being transported, as well as the desired throughput. Select roller pulleys that can handle the anticipated load while maintaining efficient operation and preventing excessive wear.
  5. Consider Special Requirements: Assess any special requirements or constraints specific to the material handling task. For example, if the task involves strict hygiene standards, roller pulleys made of materials suitable for cleanroom environments may be necessary. If noise reduction is a concern, selecting roller pulleys with noise-dampening features can be beneficial.
  6. Consult Manufacturer Guidelines: Consult the guidelines and recommendations provided by roller pulley manufacturers. They often provide technical specifications, load capacity charts, and application guidelines for different roller pulley configurations. Manufacturers can offer valuable insights and expertise in selecting the most suitable roller pulleys for specific material handling tasks.

By following these steps and considering the specific requirements of the material handling task, it becomes possible to select the right roller pulley configuration. This ensures optimal performance, longevity, and efficiency in material handling operations.

roller pulley

What is the significance of proper roller spacing and alignment in roller pulley systems?

Proper roller spacing and alignment in roller pulley systems are of significant importance for the smooth and efficient operation of conveyor systems. Here’s why:

  • Material Stability: Proper roller spacing ensures that materials on the conveyor belt remain stable and properly supported. When the rollers are appropriately spaced, the weight of the materials is evenly distributed, minimizing the risk of material spillage or uneven loading. This improves the overall stability of the conveyed items, reducing the chances of jams, blockages, or damage during transportation.
  • Belt Support: Correct roller spacing provides adequate support to the conveyor belt. Insufficient roller spacing can result in excessive sagging or stretching of the belt, leading to increased friction, wear, and potential belt misalignment. On the other hand, excessive roller spacing can cause the belt to become taut, leading to increased tension and potential damage. Proper roller spacing ensures optimal belt support, contributing to its longevity and reliable performance.
  • Prevention of Material Buildup: Incorrect roller spacing can result in material buildup between the rollers or along the edges of the belt. This buildup can cause material accumulation, belt slippage, or even belt damage. By maintaining proper roller spacing, the risk of material buildup is minimized, ensuring smooth material flow and preventing operational disruptions.
  • Belt Tracking: Proper roller alignment plays a crucial role in belt tracking. Misaligned rollers can cause the belt to veer off-course, leading to belt mistracking, potential damage, and increased wear. Well-aligned rollers promote consistent belt tracking, ensuring that the belt stays centered and properly guided along the conveyor path.
  • Reduced Friction and Wear: When roller pulleys are correctly aligned, the contact between the belt and the rollers is optimized, reducing friction and wear. Misaligned rollers can cause the belt to rub against the edges or surfaces of the pulleys, resulting in increased friction, heat generation, and accelerated belt wear. Proper roller alignment minimizes these issues, extending the lifespan of the belt and reducing maintenance requirements.
  • System Efficiency: Proper roller spacing and alignment contribute to the overall efficiency of the conveyor system. When materials flow smoothly, without jams or interruptions caused by improper spacing or misaligned rollers, the system can operate at its designed capacity. This improves productivity, reduces downtime, and enhances the overall performance of the material handling process.

In summary, proper roller spacing and alignment are critical for maintaining material stability, providing adequate belt support, preventing material buildup, ensuring proper belt tracking, reducing friction and wear, and enhancing the efficiency of roller pulley systems. Regular inspection and adjustment of roller spacing and alignment are essential maintenance practices to optimize the performance and reliability of conveyor systems.

roller pulley

How does the design of rollers on a roller pulley impact its performance?

The design of rollers on a roller pulley plays a crucial role in determining its performance and effectiveness in conveyor systems. Various design factors can impact the performance of rollers. Here are some key aspects to consider:

  • Roller Material: The choice of roller material affects factors such as durability, friction, and resistance to wear. Common materials used for rollers include steel, stainless steel, plastic, and rubber. Each material has its own advantages and suitability for specific applications.
  • Roller Diameter: The diameter of the roller affects the contact area with the conveyor belt. Larger diameter rollers distribute the load over a larger surface area, reducing the pressure on the belt and minimizing the risk of belt damage. Smaller diameter rollers, on the other hand, may be suitable for applications with limited space or for conveying smaller materials.
  • Roller Surface: The surface of the roller should be designed to reduce friction and promote smooth material movement. It should be smooth, free from sharp edges or protrusions that could damage the conveyor belt. Additionally, certain surface patterns or coatings can enhance grip and prevent material slippage.
  • Roller Bearings: The type and quality of roller bearings are critical for smooth rotation and longevity of the roller pulley. High-quality bearings reduce friction, improve efficiency, and minimize maintenance requirements. Sealed or lubricated bearings can also enhance performance by protecting against contamination and reducing wear.
  • Roller Configuration: Roller pulleys can feature various roller configurations, such as straight rollers, tapered rollers, or impact rollers. The choice of configuration depends on the specific application requirements, such as redirecting materials, reducing impact forces, or maintaining proper belt tracking.
  • Roller Spacing: The spacing between rollers affects the overall support and stability of the conveyor belt. Optimal roller spacing ensures even weight distribution and prevents excessive sagging or stretching of the belt. It also helps to minimize the risk of material spillage or entrapment between rollers.

The design of rollers on a roller pulley is a critical factor in achieving optimal conveyor performance. By considering aspects such as roller material, diameter, surface, bearings, configuration, and spacing, the design can be tailored to meet specific application requirements, ensure smooth material movement, and enhance the overall efficiency and reliability of the conveyor system.

China Hot selling Alloy Steel Single/Double Wheel Roller System Small Rope Flat Pulley   belt pulley	China Hot selling Alloy Steel Single/Double Wheel Roller System Small Rope Flat Pulley   belt pulley
editor by CX